VER3389 - 3600 mm Board Machine
Grade: 3 layer folding boxboard
Production: ~ 250 Tpd (70.000 t/a, 10–12 ton/h)
Speed: up to 240 m/min
Grammage: 230-450 gr/m2
Wire width: 3600 mm
Trimmed reel width: 3220 mm
Jumbo reel Ø: 2250 mm
Jumbo reel weight: 9 tons
Jumbo reel + bar weight: 12 tons
Build in 1938. Rebuild 1960 and 1992. Shut down 2007
Stock preparation
Top ply
2 x Sunds defibrator Jylhä JC-01 refiners
Middle ply
2 x Sunds defibrator Jylhä JC-01 refiners
Centrifugal cleaning units
Bottom ply
2 x Sunds defibrator Jylhä JC-01 refiners
3 x Ahlstrom feeding pumps
Pressure screens (Tampella selectifier 2 pcs P30, 1 pcs P24)
Wire sections:
Headboxes:
- back and top ply rectifier roll headboxes, open type
- middle ply rectifier roll headbox, Valmet-Karhula 1991
Slice width: 3450 mm
Consistency: 0.4 % - 1.2%
Valmet Jet-Matic manual profile control
Valmet MB-former 1999 on middle ply
Suction pumps (Nash 6002 4 pcs, 3001 1 pcs)
White water consentration system
High pressure suction fan of MB-former
VIB steam box on back ply
Press section
3 nip, 2 nip double felted
Drying section 1-3
30 drying cylinders Ø 1500 mm
1955, pressure 2.8 bar, sliding bearings
12 felt drying cylinders Ø 1250 mm
Yankee cylinder
Ø: 4796 mm
Shell length: 3500 mm
Material: GE26.91, hardness 180-210 HB
Drying section 4
6 drying cylinders Ø 1500 mm
1937 - 1955, pressure 2.8 bar
1 felt drying cylinder Ø 1250 mm
Film press
Valmet SymSizer 2 nip film press
Originally built in 1951, rebuild in 2004
Screening and recirculating systems
Drying section 5
6 drying cylinders Ø 1500 mm
1st calender
1 nip Tampella-calander, not heated
Coating stations and drying
3 x Jagenberg Combi-blade coating stations CSM63K-1
3 x Solaronics infra-red dryers, 1992
3 x steam heated air blowing boxes
Ronningen-Petter screening for each coating unit
Drying section 6
4 drying cylinders Ø 1500 mm
2nd calender
2 nip Kusters calander
Top-nip S-roll / bottom-nip Thermo-roll
Hydraulic unit
Impact caliber controlling system
Cooling sylinders
2 x water cooling cylinders Ø 610 mm
Water cooling system (compressor, heat exhanger)
Pope reeler
Tampella pope reel 1991
Cylinder Ø 1100 mm
Tusa automatic jumbo reel changing system
Ulma web diagnostic system
Jumbo reel bars are not for sale
Broke handling
Tampella pulper 1975/1992
2 broke conveyors
Drive units
Main shaft drive (press, drying sect. 1-3 and yankee)
Rest of the machine is driven by individual drives
Steam and condensate system
2 condensate tanks
Surface condenser
Overhead travelling crane (for jumbo reel)
Kone 2x6 ton
Bearing distance
Wet end – Yankee, 4010 mm
4th drying section – pope reeler, 4150 mm