VER3543 - Cylinder Mould Forming Section of Board Machine for Coated Board

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Grammage range: 250 to 700 g/m²
Trim at reel: 2600 mm
Working speed: 90/200 m/min
Design speed: 300 m/min
Dimensioned and dynamically balanced for 350 m/min
Compressed air net tension: 8 bars
Drying cylinders steam pressure: 5 bars saturated

Including 6 cylinder mould units: the first for the under layer; the remaining five for the filler layers
Forming cylinder Ø: 1250 mm x 2850 mm face
In AISI 316 stainless steel, with plexiglass perforated plate
Supply: by means of hydraulic headboxes type FLO-set MK IV
Each cylinder mould unit including:

couch roll Ø 360 mm rubber covered, hardness 200-220 PJ

water collection vats in AISI 316 stainless steel

supporting frame entirely stainless steel cladded

pneumatic system for lifting and loading of couch rolls with "Torpress" air bellows

cleaning showers

stainless steel control panels fabricated with electropneumatic equipment for headboxes and cylinder moulds

side covers made of stainless steel and connection for fan on drive side

Felt run system for cylinder moulds including:
10 x felt rolls, rubber covered, Ø 230 mm x 3000 mm face; each roll complete with bearing housings, bearings and bearing housing brackets;
Felt roll, rubber covered, Ø 364 mm x 3000 mm face, complete with bearing housings and bearing housing brackets;
Suction box, double slotted for felt conditioning, AISI 316 stainless steel fabricated, with HDPE adjustable strips; supports and flanged suction fitting on drive side
Mechanical felt stretcher with handwheel drive
Pneumatic automatic felt guide with manual unit and valve with adjusting palm
Showers for felt cleaning, including: 2 x showers with stainless steel fan type nozzles, 3 bar and 1 oscillating high pressure shower, 30 bar
Supporting frame for felt run components, entirely stainless steel cladded
Stainless steel saveall and splash guards
Motorized tail cutter

Cylinder mould double felted baby press, design pressure 60 KN/m, consisting of:
2 x couch rolls Ø 700 mm x 2850 mm face. Steel shell with rubber covering of 25 mm thickness and blind drilling. Each roll complete with bearing housings and oscillating antifriction bearings
Frames for press group with cross beams, electrowelded steel construction and stainless steel cladding
Pneumatic loading system, with rocker arms and Torpress air bellows mounted on the bottom roll
6 x felt rolls rubber covered, Ø 230 mm x 3000 mm face, complete with bearing housings, bearings and bearing housing brackets
Suction box double slotted for bottom felt conditioning, complete as described above
Mechanical felt stretcher with handwheel drive
Pneumatic automatic felt guide as described above
Showers for felt cleaning, including: 2 x showers with stainless steel fan type nozzles, 3 bar and 1 oscillating high pressure shower, 30 bar
Stainless steel saveall and splash guards
Paper roll with rubber covering, Ø 230 mm x 3000 mm face, complete with bearing housings, berings and bearing housing brackets

Transfer felt run system, including:
8 x felt rolls with rubber covering, Ø 230 mm x 3000 mm face, each roll complete with bearing housings and bearings
2 x felt rolls with rubber covering, Ø 364 mm x 3000 mm face, one of which with extended journal on the drive side for drive, complete with bearing housings and bearings
Mechanical felt stretcher, with handwheel drive
Pneumatic automatic felt guide
Supporting frame for transfer felt run, steel fabricated with stainless steel cladding. The frame is provided with cantilever central cross beam for wire change operations

2 rolls pre-coating open calender
Max nip pressure: 120 KN/m
Pneumatic loading by bottom roll
Drive by top roll, with prolonged journal
Rolls dimensions:
Top roll: Ø 500 mm x 2800 mm face
Bottom roll: Ø 460 mm x 2800 mm face
Lead-in bowed spreader roll: Ø 150 mm x 3000 mm face
Top roll and bottom roll made of chilled cast iron, heat treated surface perfectly ground. Shell surface hardness 500 - 550 HV; cast iron bearing housings with self-aligning bearings, grease lubricated with seal rings and greasers
Heavy type supporting frame with open frames in electrowelded steel, seats for articulated joints of the bearing housing brackets rocker arms and for wire roll positioning; stiffening cross beams with flanged frames
Unit for nip opening, loading and lifting of the bottom roll, including:
2 x steel rocker arms for bottom roll bearing housing brackets, pivoted on journals and allowing movement for alignment
1 pair of air bellows for load lifting and regulation, acting on the rocker arms
2 x oscillating doctors with steel blades, steel section blade holders with adjustable supports and pneumatic lifting and loading system
2 x steel hand guards with adjustable supports

2 x steam dryers, located after the coating station (N. 51 and N. 52), made of cast iron. Shell surface in chormium plated by electrogalvanic process
Components:
2 x chromium plated cylinders Ø 1500 mm x 2900 mm face, complete with bearings
Pair of gears with helical toothing, bottom gear with Nylatron toothed ring and top gear in cast iron
Driving pinion with supports
Pair of oscillating doctors
Frames in electrowelded steel
2 x paper rolls, Ø 350 mm, x approx 3000 mm face, complete with bearing housings, bearing blocks, sheaves for ropes and for drive

Mechanical drive for paper machine
The drive of the paper machine will be with multi-motor electric drives for a max speed of 250 m/min Scope of supply:

All the coupling in between the journals of the various driven rolls and the slow-speed shafts of the gearboxes

All the cardan shafts, where required

The gearboxes and the couplings of following sections: 2 baby press rolls, conveyor felt, pre-coater calender

Drive unit for paper rolls with belt pulleys where required

Set of guards for the rotating parts in painted plate